Optimize production asset performance with AI

Protect your production assets from disruption. Decrease process disruptions by up to 30%!

About Asset Protector

Asset Protector is a powerful AI solution that protects production assets from all types of disruptions. Plant managers, process engineers, shift supervisors, machine operators, and maintenance personnel can use Asset Protector to maximize asset performance to increase production efficiency while maintaining sufficient quality. Asset Protector can be used for all types of production assets in any industry (e.g. bottle filling machine, paper machine, steel furnaces, packaging line, parts assembly line).

  • Unlock the superpowers of Asset Protector

  • Unmatched efficiency

    Asset Protector can process thousands of sensor signals and terabytes of raw data with ease and is at least 10 times faster than conventional approaches.

  • Out of the box

    Asset Protector works with unprocessed raw data - no prior data filtering or data preparation and no data science skills required.

  • Intuitive and user-friendly

    Asset Protector has an intuitive user interface for everyone: manager, engineer, and operator.

  • Breathtaking insights

    Asset Protector creates valuable and understandable insight reports challenging and complementing your process knowledge with entirely new perspectives.

Features of Asset Protector

Automated root cause analysis (RCA)

Understand the root cause of disruptions. This is a prerequisite for taking effective countermeasures to prevent the same disruptions from happening again.

AI-generated countermeasures

Effectively eliminate disruptions that have occurred, improve product quality and minimize machine downtime. This is a prerequisite for improving KPI performance.

Risk prediction

Receive early warnings of an impending risk scenario with appropriate recommendations for effective countermeasures.

Optimized centerlining

Use real-time data to optimize KPI performance, such as OEE, machine downtime, waste generation, CO2 emissions and more.

How Asset Protector works

Asset Protector can be integrated with any IT system, from existing data platforms such as IBA or OSI to retrieving data from PLCs and transferring it to our cloud.

Client references

Avoiding slopping in steel production

Our client is one of the 10 largest steel producers in the world. Its operations and commercial presence extend across the globe. The company offers several downstream products and has production facilities for wires, tubes, bearings, agricultural equipment and industrial by-products. The company employs more than 65,000 people worldwide and generates total revenues of 31.6 billion euros per year.

Avoiding slopping in steel production

Unwanted reactions in the molten metal led to process disruptions, environmental pollution and endangered occupational safety. Managing the consequences (metal slopping) is a challenge even for the most experienced operators. Reaction prediction is the most convenient way to ensure a safe environment and avoid production downtime.

Avoiding slopping in steel production

Our client used Asset Protector to predict and prevent disruptions (slopping). Asset Protector can interpret and monitor large amounts of data to warn users before disruptions occur. Its powerful AI is able to process many complex data points in near real-time.

Avoiding slopping in steel production

Asset Protector allowed our client to understand the causes of disruptions (slopping) and predict them up between 1-2 minutes in advance. Asset Protector was able to predict more than 54% of disruptions. The estimated cost savings amount to at least 2.4 million euros per furnace per year. It also enabled our customer to better comply with environmental regulations.

“Vernaio's AI has finally made it possible for us to better understand the reasons for disruptions in paper manufacturing, such as sheet breaks. After working in the industry for almost 20 years, this is a real game changer for me!”

Jürgen Käser

Director Process Applications, Voith Group

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Avoid disruptions in the production process

Protect your production assets from disruption. Decrease process disruptions by up to 30%.

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