Unchain your production
with Causal AI.

Master even the most complex production lines and take your process control to the next level with Process Booster X, the solution that really understands your production process.

Take Process Control to the Next Level

Why do production problems still occur despite advanced controlling techniques such as statistical process control (SPC)? Because monitoring process KPIs is just the beginning. It's the actions we take when problems occur that make all the difference.

Process Booster X acs ike co-pilot for efficient production. It continuously monitors your operations, detects potential disruptions early, and suggests real-time adjustments to keep everything running smoothly. Powered by advanced Causal AI, it helps stabilize critical process KPIs and avoid process disruptions, reducing downtime and ensuring consistent, high-quality output.

Causal AI is a Gamechanger
for Process Control

Process Booster X harnesses the power of Causal AI to build a precise master model directly from your production line's raw data. This model captures all the critical dynamics of your system, providing a deep understanding of how every adjustment impacts the overall process.

Much faster results

Only requires small amounts of raw process data, without the need for data engineering and labeling or prior domain knowledge.

Earlier issue detection

While conventional AI stops at predictions, Causal AI uncovers the root causes behind them, enabling issue detection much earlier in the process.

Corrective Actions Included

Causal AI not only detects impending issues, but actively suggests corrective actions to address them before they become real problems.

Holistic Process Strategy

Causal AI enables you to pursue multiple, even conflicting priorities simultaneously, always striving for the best overall balance.

Benefits

Data Efficiency

Works with minimal data, eliminating the need for large datasets or prior data engineering. You can start immediately with the data you already have, saving time and effort while still achieving powerful results.

Powerful problem-solving

Effortlessly processes thousands of sensor signals and terabytes of data. Its autonomous root cause analysis, driven by causality, uncovers hidden trends and relationships, solving complex problems efficiently.

Proactive intervention

Provides early warnings of potential risks and detailed corrective actions, enabling a proactive shift in process control. Prevent issues before they occur and keep your manufacturing process running smoothly.

Ready to operate in no time

Compared to SPC systems that require a lot of up-front effort to get started, Process Booster learns by itself, minimizing up-front configuration.

Key Features

With its distinctive core features, Process Booster X harnesses the power of Causal AI to help you unlock the full potential of your production lines.

Causal Process Analysis

Uncovering Key Influences Automatically

Process Booster X autonomously analyzes raw, unlabeled process data to identify the main drivers of business goals like OEE, yield, and quality. It pinpoints the most relevant KPIs, their optimal ranges, and recurring disruptions with their root causes. This automated analysis provides valuable insights in no time, helping you optimize performance and consistently achieve top results.

Adaptive Process Control

Real-Time Adjustments for Optimal Performance

Process Booster X's Adaptive Process Control feature autonomously recommends real-time set point adjustments to safeguard your business goals. By continuously monitoring and stabilizing process KPIs, it provides corrective actions to counteract any negative trends. This AI-driven approach helps prevent disruptions by offering timely countermeasures, allowing you to react to risks before they become actual problems and ensuring smooth, uninterrupted production.

Unified Dynamic Centerlining

Mastering Multiple Goals Simultaneously

Unified Dynamic Centerlining allows managing all process models from Adaptive Process Control in parallel through a single, intelligent master model. The master model provides real-time, unified recommendations for every key performance indicator (KPI) and disruption risk, all at once. It seamlessly balances even conflicting objectives—whether it's maximizing efficiency, minimizing costs, or reducing CO2 emissions—allowing you to achieve the best possible outcomes for your entire process in any situation.

Impact

Here’s the tangible impact Process Booster X can have on your operations, driving improvements across key areas:

Streamlined Processes

By reducing process disruptions and deviations, operations run more smoothly, creating a strong foundation for overall efficiency.

Improved Quality

With fewer disruptions, the process becomes more stable, leading to higher quality outputs with less waste and fewer defects.

Boosted Yield

Consistently better quality naturally leads to increased yield, ensuring you get more out of your production lines.

Higher OEE

The combined effect of smoother processes, better quality, and higher yield translates directly into significantly improved overall equipment effectiveness (OEE).

To learn more about the impact of Process Booster X, check out our Success Stories!

Production Implementation

END-TO-END ENTERPRISE SOLUTION

Process Booster seamlessly integrates into your IT/OT landscape. Depending on your specific needs, it leverages existing data platforms (historians) and connects to your custom software solutions.

  • Flexible implementation into customer’s IT/OT for access to real-time production data
  • Available as on-premise or cloud data solution
“Vernaio's AI has finally made it possible for us to better understand the reasons for disruptions in paper manufacturing, such as sheet breaks. After working in the industry for almost 20 years, this is a real game changer for me!”

Jürgen Käser

Director Process Applications, Voith Group

Ready to boost your operations?

Do you want to discover how Process Booster X can help to improve your operations with Causal AI?

Trusted by Industry Leaders

Leading customers who are already leveraging our causal AI-powered solutions to transform their operations.