Your Co-Pilot for Real-Time
Production Optimization

If your production is dynamic, complex, and data-rich - and operators are constantly chasing a moving target - PBX acts as a real-time copilot to stabilize and optimize performance.

- powered by Causal AI and agentic principles -

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From Prediction to Precise Intervention

Most AI tools stop at predicting issues. PBX goes further—turning predictions into precise, real-time recommendations. It simulates your live production environment to suggest the best possible actions for your operators, right when they matter most.

Why Process Booster X

Process Booster X delivers real-time, intelligent guidance to the shopfloor—helping teams make better decisions, faster. It’s built for the realities of continuous production, where balancing quality, output, and stability is a constant challenge.

Real-time recommendations tailored to actual process conditions
Multi-KPI optimization: quality, yield, energy, and more—all at once
Fast ROI: Typical payback in under 12 months

What Sets It Apart

Traditional tools and improvement programs often focus on isolated KPIs or offline analysis. PBX is different:

Causal AI core

Understands how machine settings, process parameters, and quality outcomes interact

Agentic behavior

Suggests proactive interventions—live, contextual, and explainable

Built for complexity

Handles thousands of variables, changing conditions, and operator-driven workflows

Benefits

Data Efficiency

Works with minimal data, eliminating the need for large datasets or prior data engineering. You can start immediately with the data you already have, saving time and effort while still achieving powerful results.

Powerful problem-solving

Effortlessly processes thousands of sensor signals and terabytes of data. Its autonomous root cause analysis, driven by causality, uncovers hidden trends and relationships, solving complex problems efficiently.

Proactive intervention

Provides early warnings of potential risks and detailed corrective actions, enabling a proactive shift in process control. Prevent issues before they occur and keep your manufacturing process running smoothly.

Ready to operate in no time

Compared to SPC systems that require a lot of up-front effort to get started, Process Booster learns by itself, minimizing up-front configuration.

Impact

Here’s the tangible impact Process Booster X can have on your operations, driving improvements across key areas:

Streamlined Processes

By reducing process disruptions and deviations, operations run more smoothly, creating a strong foundation for overall efficiency.

Improved Quality

With fewer disruptions, the process becomes more stable, leading to higher quality outputs with less waste and fewer defects.

Boosted Yield

Consistently better quality naturally leads to increased yield, ensuring you get more out of your production lines.

Higher OEE

The combined effect of smoother processes, better quality, and higher yield translates directly into significantly improved overall equipment effectiveness (OEE).

To learn more about the impact of Process Booster X, check out our Success Stories!

Production Implementation

END-TO-END ENTERPRISE SOLUTION

Process Booster seamlessly integrates into your IT/OT landscape. Depending on your specific needs, it leverages existing data platforms (historians) and connects to your custom software solutions.

Flexible implementation into customer’s IT/OT for access to real-time production data
Available as on-premise or cloud data solution

“Vernaio's AI has finally made it possible for us to better understand the reasons for disruptions in paper manufacturing, such as sheet breaks. After working in the industry for almost 20 years, this is a real game changer for me!”

Jürgen Käser

Technical Expert, HEINZEL Group

Ready to boost your operations?

Do you want to discover how Process Booster X can help to improve your operations with Causal AI?

Book a Demo

Trusted by Industry Leaders

Leading customers who are already leveraging our causal AI-powered solutions to transform their operations.

Your Co-Pilot for Real-TimeProduction Optimization