Food and Beverage Industry

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AI-based analysis of lead machine-relevant disruptions in a bottling line

Our customer is an internationally active manufacturer of filling and packaging systems for the beverage, food, and non-food industries. They had recurring lead machine-related problems in a bottle-filling plant. They did not know what caused these disruptions and how to fix them. Therefore, the goal was to analyze the raw production data of a bottling plant to:

  1. Identify the TOP 5 malfunctioning machines with the TOP 5 malfunction causes for the leadmachine
  2. Show the influencing variables on the malfunctions

AI-based analysis of lead machine-relevant disruptions in a bottling line

With our AI solution Asset Protector they could identify the actual causes of the disruption: there had been an intrinsic failure at the inspector and the washer due to overload or overhanging bottles. Potential cost savings per bottle filling line are estimated at around €510K.*

*Assuming a 30% reduction in faults (shortage + jam) in the filler, with a production capacity of 48k bottles per hour and a loss cost of €0.1 per bottle.

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