Cut your cost with Process Booster X, your production Co-/Autopilot for real-time process optimization based on causal process understanding.
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Even in stable, well-managed operations, teams often avoid pushing process limits. Not out of reluctance — but because they lack the visibility and confidence to do so safely.
The result: teams can’t operate close to spec limits with confidence — leaving performance and savings on the table.
When gelatin production isn't run close to spec limits, the result isn’t just caution — it’s cost. Every shift, every roll, the impact adds up.
To avoid exceeding moisture limits, the final gelatin product is often overdryed. This safety margin leads to unnecessary loss of residual water — reducing yield and profitability, while at the same time driving up energy consumption.
The result: avoidable costs in the high six-figure range per line per year.
Process Booster X (PBX) turns complex process behavior into clear, real-time guidance — helping your team make the right decisions, at the right moment, with confidence.
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As a result, unnecessary energy and resource consumption is avoided and excessive safety margins are reduced, while maintaining rock-solid quality and output.
PBX brings true intelligence to production — not by adding hardware, but by understanding how your line behaves. It continuously learns, predicts, and acts to keep quality stable and resource use minimal.
PBX learns the real cause–effect relationships of your line directly from raw data — requiring only minimal expert input.
PBX turns live data into real-time actions that increase output and maintain quality while cutting energy and material use.
Start with recommendations for operators; move to automatic execution within guardrails once confidence is built.
PBX directly improves process efficiency and stability — not through new equipment, but by optimizing how existing systems are controlled. The impact becomes visible within weeks of operation.
Improved visibility and real-time guidance reduce safety margins and cut avoidable material use.
PBX optimizes the entire process based on a holistic understanding of energy drivers—maintaining quality and output while minimizing consumption.
Tighter to spec, faster recovery after changes, fewer deviations, and less waste or scrap.
Through these savings, Process Booster X helps reduce annual production costs by high six-figure amounts per line.
We begin with a discovery call to align on goals and available data. Based on that, we conduct a free preliminary analysis to estimate the potential savings for your specific lines — providing a solid foundation for next steps.
We discuss your production setup and challenges and align on where PBX can create the strongest impact.
You share historical production data (under NDA). We evaluate data coverage and quality, and provide first actionable insights - check out our data requirements.
We share the quantified potential and discuss suitable next steps - pilot, scope, and timeline.
Ready to see what’s possible on your lines?
Request a discovery call with our experts to discuss your potential.