Cut your cost with real-time process optimization.
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Many process lines run below their potential. Gaps in real-time quality visibility are covered with oversized safety margins; conservative set-points and manual tuning drive up raw material and energy use.
Together, these issues add hundreds of thousands—often millions—of euros per line each year.
The good news: smarter guidance and control can cut variable costs significantly.
Even with modern systems and seasoned crews, balancing quality, throughput, energy, and safety is tough. Three root causes keep most lines below their potential:
Without sharper visibility and actionable guidance, even skilled teams can’t close the control gap—so variable costs creep up shift after shift.
PBX brings intelligence directly to the line—analyzing live data, predicting outcomes, and guiding operators in real time. The result: stable quality, lower resource use, and more confident decisions.
PBX turns routine decisions into real savings—closing the gap between actual and ideal performance.
PBX brings true intelligence to production — not by adding hardware, but by understanding how each process behaves. It continuously learns, predicts, and acts to keep quality stable and resource use minimal.
PBX learns the real cause–effect relationships of your line directly from raw data — requiring only minimal expert input.
PBX turns live data into real-time actions that maintain output and quality while while cutting energy and resources use.
Start with recommendations for operators; move to automatic execution within guardrails once confidence is built.
PBX directly improves process efficiency and stability — not through new equipment, but by optimizing how existing systems are controlled. The impact becomes visible within weeks of operation.
Improved visibility and real-time guidance reduce safety margins and cut avoidable material overuse.
PBX optimizes the entire process based on a holistic understanding of energy drivers—maintaining quality and output while minimizing consumption.
Tighter to spec, faster recovery after changes, fewer deviations, and less waste or scrap.
We offer a free preliminary analysis to quantify potential savings for your specific lines. Before that, we’ll start with a short discovery call — to align on goals, data availability, and what matters most for your mill.
We discuss your production setup and challenges and align on where PBX can create the strongest impact.
You share historical production data (under NDA). We evaluate data coverage and quality, and provide first actionable insights - check out our data requirements.
We share the quantified potential and discuss suitable next steps - pilot, scope, and timeline.
Ready to see what’s possible on your lines?
Request a discovery call with our experts to discuss your potential.